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Work / Shamal Kitchen Co.

All work

Automation

Shamal Kitchen Co.

Client:Ghost-kitchen operator (6 brands) · Abu DhabiYear:2025Industry:Food & Beverage / Ghost KitchensDuration:8 weeks
  • automation
  • restaurant
  • uae

Overview

Multi-aggregator order routing and inventory automation: normalises Deliveroo, Talabat, and Careem Now webhooks, auto-assigns prep stations by brand SLA, and triggers low-stock WhatsApp alerts. Order-error rate falls from 9.4% to 0.8%; kitchen throughput rises 31%.

The challenge

Running six virtual brands from one kitchen meant the head chef was manually triaging orders arriving simultaneously on three tablets, each using different order-number formats and SLA clocks. During peak hours (12–2 PM and 7–10 PM) this caused a 9.4% wrong-brand or wrong-item error rate and triggered over 40 customer refund requests per week. Inventory tracking was done by paper tally, resulting in mid-service stockouts twice a week.


The solution

Our approach

Lirevon built a unified webhook normaliser that maps all three aggregator payloads into a canonical order schema with brand-specific prep SLAs. A Redis-backed station-assignment engine distributes orders to the correct prep station in under 200 ms. A perpetual inventory engine deducts ingredients against a recipe matrix on each order; when any ingredient falls below par, a WhatsApp alert fires to the purchasing manager with a one-tap reorder link.


Outcomes

What we delivered

Order-error rate dropped from 9.4% to 0.8%, eliminating over 37 refund requests per week

Kitchen throughput increased 31% through optimised station assignment during peak hours

Mid-service stockout incidents fell from 2 per week to zero in the first month post-launch

Aggregator tablet monitoring time for kitchen staff eliminated entirely — all orders flow to one display


Key metrics

9.4% → 0.8%Order error rate
+31%Kitchen throughput
2 → 0Mid-service stockouts/wk
40 → 3Weekly refund requests

Tech stack

  • Next.js 15
  • Node.js
  • Redis
  • Gemini
  • WhatsApp Cloud API
  • Cron

Services

  • Aggregator Webhook Normalisation
  • Station-Assignment Engine
  • Perpetual Inventory System
  • WhatsApp Reorder Alerts
  • Kitchen Display Integration

Client testimonial

“My chefs used to spend the first 20 minutes of a rush just figuring out which tablet showed which brand. Now everything is on one screen and the errors are almost gone.”

— محمد الظاهري، المالك والشيف التنفيذي


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